EPIConsulting LLC

AboutUs

Professional engineering consulting firm founded by Patrick and Tammie Osborne, leading the transformation of manufacturing through AI innovation and Industry 4.0 solutions.

Our Story

Our company was born from a bold vision: transforming manufacturing through smart, innovative solutions. Founded by the dynamic duo of Patrick Osborne and Tammie Osborne, we blend over 50 years of hands-on engineering expertise with sharp business leadership and a drive for operational excellence across industries.

Patrick's career kicked off on the automotive shop floor, where he earned master-level certifications and spent a decade mastering complex systems at various dealerships. A life-changing industrial accident shifted his focus to advanced manufacturing engineering, honing his skills in practical problem-solving and precision diagnostics.

Meanwhile, Tammie was building something equally powerful on the business side — a 23-year track record as an entrepreneur that has evolved in lockstep with the technology landscape itself. When she launched her Home Decor business in 2003, the marketplace looked nothing like it does today: social media didn't exist, AI was science fiction, and the customer journey was still largely offline. Yet over the years, Tammie navigated every wave of change — from e-commerce disruption to digital-first consumers to the AI revolution now reshaping every industry — adapting her business, her designs, and her customer approach at every turn. That parallel evolution is what makes her perspective invaluable: she doesn't just understand what the technology can do, she understands the customer who has grown alongside it, and exactly what that customer expects from a business partner in today's marketplace.

This shared philosophy — that true innovation stems from overcoming hurdles and deeply understanding customers — guides everything we do. As Director of Engineering & Quality at a major automotive parts maker, Patrick slashed quality costs with lean methods, cut waste, and pioneered automation that raised industry bars.

Today, Patrick serves as a Senior Mechatronics Engineer in defense, security, and aerospace, pushing limits in robotics, machine vision, industrial protocols, and automation. Tammie spearheads customer strategy and growth, aligning our technology with real market demands for measurable results.

What makes us unique? Our fusion of technical depth and business savvy. Patrick applies AI to the toughest engineering and software challenges, while Tammie collaborates with clients to turn pain points into clear specifications. Our latest push: custom deep learning for industrial vision inspections, built on professional tools and driven by the customer insights Tammie uncovers.

Together, Patrick and Tammie aren't just deploying technology — they're shaping the future of intelligent manufacturing, bridging business goals and technical prowess, one game-changing solution at a time.

50+ Years
Combined Expertise
Tech + Business
Perfect Partnership
Patrick Osborne and Tammie Osborne - Manufacturing Engineering and Business Excellence

Our Leadership

The perfect partnership of defense-grade technical expertise and strategic business leadership

Patrick Osborne

Patrick Osborne

Chief Technology Officer & Co-Founder

BAE Systems VeteranDefense Systems

With over 25 years of hands-on engineering experience, including a transformative 10-year tenure at BAE Systems developing advanced defense and aerospace systems, Patrick leads our technical innovation in AI-powered manufacturing solutions. His defense-grade engineering expertise ensures the highest standards of reliability and performance.

BAE Systems Expertise:
  • • Defense System Engineering
  • • Mission-Critical Systems
  • • Advanced Manufacturing
Current Focus:
  • • AI Integration
  • • Vision Systems
  • • Robotics Control
Tammie Osborne

Tammie Osborne

Chief Business Officer & Co-Founder

BAE Systems VeteranSystem Solutions

Tammie built her reputation as a serial entrepreneur, launching and running successful ventures in diverse fields. Her knack for grasping customer needs and turning them into practical tech and product solutions defines our client-first approach. As a female leader in business, she adds a fresh perspective, ensuring our solutions tackle real challenges and deliver clear value.

BAE Systems Background:
  • • System Engineering
  • • Solution Development
  • • Quality Standards
Business Leadership:
  • • Strategic Planning
  • • Customer Success
  • • Market Development

Defense-Grade Engineering Excellence

Our 10-year partnership at BAE Systems forged an unbreakable foundation of engineering excellence and system development expertise. This defense contractor experience taught us to develop solutions that meet the most demanding specifications while maintaining the highest standards of reliability and performance. Patrick's technical mastery combined with Tammie's system engineering and business strategy creates a unique advantage in delivering mission-critical manufacturing solutions that exceed industry standards.

Patrick's Technical Expertise

Over 25 years of proven experience in electrical, controls, manufacturing, and project engineering

AI & Deep Learning Integration

Developing custom deep learning AI for industrial vision inspection using DeepLTK, CuLab, NNotate, and LabVIEW Professional Development System for real-time process optimization.

Advanced Robotics & Mechatronics

Multi-disciplinary projects incorporating six-axis robotics systems, motion control, and mechatronics integration for defense, aerospace, and automotive applications.

Vision Systems & Real-Time Processing

Expert in Cognex In-Sight/OpenCV vision validation, real-time inspection systems, and computer vision integration with industrial automation platforms.

IoT/SCADA & Production Systems

Design, build, commission, and deploy production machinery, IoT/SCADA systems, and production-level IT infrastructure for defense and aerospace manufacturing.

PLC Programming & CAN Communication

Advanced PLC/HMI programming (RSLogix 5000), CAN communication systems, and automated test equipment for electronic steering and control systems.

Lean Six Sigma & Process Optimization

Proven track record in Lean Six Sigma methodologies, reducing COPQ by 75%, generating $500K+ in waste savings through process redesigns and KPI development.

Our Mission

To leverage decades of manufacturing test engineering expertise combined with cutting‑edge AI technology to empower manufacturers with intelligent solutions that drive efficiency, quality, and innovation across all industrial sectors.

Our Vision

To be the global leader in AI‑powered manufacturing solutions, bridging traditional engineering excellence with modern artificial intelligence to create a future where intelligent systems seamlessly integrate with proven manufacturing processes.

Our Values

The principles that guide everything we do

Innovation

Pushing the boundaries of what's possible with AI and manufacturing technology

Reliability

Delivering robust, tested solutions that manufacturers can depend on

Partnership

Working closely with clients to understand and solve their unique challenges

Excellence

Committed to delivering exceptional results that exceed expectations

Meet Our Team

Industry experts passionate about transforming manufacturing through AI

Patrick Osborne

Patrick Osborne

Founder & Chief Engineering Officer

If it's broken, he's already figuring out how to rebuild it better.

Patrick hails from northern New Jersey, where he grew up in a household shaped by his father — an industrious entrepreneur who owned his own engineering business. That environment lit a spark early: Patrick has always loved to tinker, and some of his earliest memories involve dismantling broken appliances and rebuilding them into entirely new contraptions. His college journey began in forensics — a natural fit for someone who has always been driven to investigate and figure out how things work — before that same analytical curiosity led him to electrical engineering, where he found his true calling.

When he steps away from the workbench, family comes first — he treasures every moment with his grandchildren and loves river fishing, off-roading, and getting lost in a good sci-fi show or movie. A dedicated military buff, he has a deep respect and fascination for military history and technology. And when it comes to dogs, Patrick is a true aficionado — he has a soft spot for all breeds, but has become a surprisingly devoted fan of chihuahuas thanks to his wife's beloved little companion.

Tammie Osborne

Tammie Osborne

Co-Founder & Chief Business Officer

Where creativity meets strategy — and Finley approves.

Born and raised in the heart of the rust belt — Youngstown, Ohio — Tammie brings a grounded, hardworking spirit to everything she does. She holds degrees in Business and Medical Arts with a focus on Biology and Secondary Education — a versatile foundation that gives her a distinct edge in bridging technical and business worlds. Coming from a long line of entrepreneurs, she has owned and operated her own Home Decor business since 2003, built entirely around her own designs — spanning furniture building, product design, and CAD work — and that real-world ownership experience shapes her deep understanding of what clients truly need.

Outside of work, family is her anchor — she treasures her time with her 3 grandchildren and her diverse dog pack, and is rarely without her devoted companion, a chihuahua named Finley, who goes just about everywhere she does. Tammie has a genuine love of travel and finds joy in exploring new places and perspectives. She is also an avid puzzler, drawn to challenges of all kinds, and has a deep appreciation for comedy and the power of a well-timed laugh. A creative through and through, she paints watercolors, sculpts, does woodworking, sews, and embroiders — and has published 3 novels.

Our Engineering Heritage

Examples of our founder's proven expertise in manufacturing test engineering

Robotics Integration

Robotics Integration

Advanced six-axis robotics systems for manufacturing automation and testing processes.

Vision Systems

Vision Validation

Cognex vision systems integrated with LabVIEW for comprehensive quality control.

Test Systems

Custom Test Systems

GPIB controlled test equipment with multi-axis motion control and electrical validation.

Recognition & Certifications

Industry recognition for our innovative solutions and expertise

AI Innovation Award 2023

Manufacturing Technology Institute

ISO 27001 Certified

Information Security Management

Industry 4.0 Excellence

Global Manufacturing Council

Join Our Mission

Join Us in Shapingthe Future

Ready to transform your manufacturing operations with our proven engineering expertise and cutting‑edge AI solutions? Let's build the future of manufacturing together.

25+
Years Experience
500+
Projects Completed
100%
Client Success Rate